Linear Low Density Polyethylene Film

  • Material: LLDPE polyethylene resin
  • Thickness: 20-200 um, grade-dependent
  • Width: 100-2200 mm, customizable
  • Color: Clear, translucent or customized
  • Structure: Mono-layer or co-extruded film
  • Supply format: Roll stock, tubing or lay-flat sheeting

Films Protective Company is a linear low density polyethylene film manufacturer supplying rolls for packaging, lamination, covering and heavy-duty applications. The film is chosen where a flexible structure must withstand pulling force, edge damage and localized puncture stress while maintaining dependable sealing behavior. Before bulk production, thickness, MD / TD tensile strength, elongation, coefficient of friction (COF) and heat-seal response are checked against the packed product and intended converting route.

Product Overview

LLDPE film is made from polyethylene resin with a substantially linear structure and short-chain branching. This gives the film a practical balance of toughness, stretchability and sealability without making it rigid. It suits flexible polyethylene film packaging that must remain stable through filling, sealing, stacking and transport.

Film gauge should be selected for the actual application rather than copied from a standard thin-film polyethylene thickness range used elsewhere. Packed weight, sharp corners, transport vibration, storage temperature and line speed all affect the choice. Mono-layer blown LLDPE film suits bags, liners and covering uses. Co-extruded film is more suitable where a controlled sealing layer, stronger puncture performance or a treated lamination surface is required. The product overview explains why LLDPE is considered for stretch, puncture and sharp-edge handling. LLDPE should still be compared with LDPE, HDPE and multilayer structures because tensile strength, dart impact, elongation and seal behavior answer different questions. See [how polyethylene film types differ before approving a replacement grade. The following technical table should remain focused on the selected LLDPE grade.

Corona treatment can be specified for printing or lamination. Slip and antiblock additives should match the process, especially where bag opening, roll feeding or automatic packaging speed affect production.

Benefits

  • Helps limit tear propagation after edge damage.
  • Supports packaging for pellets, corners and uneven contents.
  • Maintains useful elongation during filling, folding and transport.
  • Allows slip level and sealing behavior to match the converting route.
  • Supports mono-layer and co-extruded structures for different loads.
  • Provides a basis for actual-line approval before bulk production.

How Should the Heat-Seal Window Be Checked Before LLDPE Film Is Used for Packaging or Lamination?

A single sealing-temperature value does not tell the full story. Trial seals should be prepared across an agreed temperature range, then checked after cooling under the intended dwell time and pressure. Laminated structures should seal evenly without weak edges, distortion or premature opening. High-speed filling lines may need a hot-tack review because the seal can be stressed before cooling. Final settings should be confirmed on the actual equipment.

TDS / Technical Data Sheet

Item

Typical Value

Material

Linear low density polyethylene film

Processing method

Blown film, with grade selected by application

Structure

Mono-layer or co-extruded

Thickness

20-200 um, grade-dependent reference

Width

100-2200 mm, customizable

Tensile strength at break

MD 25-55 MPa / TD 20-45 MPa, grade-dependent reference

Elongation at break

MD 400-700% / TD 500-900%, grade-dependent reference

Tear resistance

MD / TD confirmed by ASTM D1922 or agreed method

Dart-drop impact

70-200 g, ASTM D1709A reference range

Puncture force

25-50 N, confirm by agreed test method

Static / kinetic COF

0.20-0.50, confirm after conditioning

Heat-seal evaluation range

105-145 C, confirm by seal-curve test

Seal strength

Confirm after laboratory seal preparation and actual-line trial

Surface treatment

Untreated or corona-treated

Additive options

Slip and antiblock grades available by application

Core size

3 inch / 6 inch

Winding direction

Confirm according to converting equipment

Applications

  • General packaging film for bags, liners and industrial wrapping
  • Lamination film for flexible packaging structures
  • Heavy-duty sack film for higher filling loads and sharper contents
  • Covering film for storage, transport and agricultural use
  • Film rolls for form-fill-seal lines requiring controlled sealing
  • Clear or translucent roll stock for further converting

What Should Be Verified Before LLDPE Film Samples Are Approved for Heavy-Duty Use?

Start with actual thickness measurement and expected load conditions. During tensile testing of polyethylene film samples, record MD and TD results separately because extrusion orientation can change behavior around folds, seals and bag edges. Polyethylene film tensile strength should be reviewed with elongation at break, tear propagation, dart-drop impact and puncture force.

Run an actual-line trial under the intended filling weight, sealing conditions and speed. Check static and kinetic COF after an agreed conditioning period because roll behavior may change after storage. Record roll flatness, slit-edge condition and winding direction. Keep the approved sample for lot comparison and repeat-order consistency.

FAQ

Is LLDPE film suitable for lamination?

Yes. The film can be supplied with a suitable structure and surface treatment. Check the approved sample with the actual adhesive, sealing layer and converting conditions.

How is the correct film thickness selected?

Thickness depends on packed weight, puncture risk, handling method, storage conditions and sealing requirements. Test a sample roll before bulk production.

Why are MD and TD test results listed separately?

Film extrusion creates directional differences. Separate MD and TD results help confirm whether the mechanical properties of polyethylene film suit the expected stress during converting and use.

Can slip behavior and heat-seal settings be adjusted?

Yes. Slip behavior and heat-seal performance can be adjusted by grade and structure. Verify final settings after conditioning and on the actual packaging line.